News Room - Steel Industry

Posted on 07 Mar 2016

Major Korean industries fall into supply glut trap

The atmosphere in Pohang, the capital city of Korea's steel industry some 360 km southeast of Seoul, cannot be gloomier these days.

"Up to 30 percent of midsize steelmakers in the Pohang Steel Industry Complex are in a fix: they want to suspend operations because of plunging sales and profits but cannot do so because of mountains of inventories," an industry executive said. "Financial situations at a quarter of companies here have so aggravated that it has become urgent to collect debts."

The industry is one of the first victims of the global supply glut as worldwide demand has sagged since the 2008 financial crisis. Domestic steelmakers, which have to compete with price-cutting Chinese rivals, have done all they can to stay afloat but to little avail.

Dongbu Steel, which came under creditor receivership last year, has recently even returned KS factory certification, virtually suspending its operation. Dongbu planned to hot-roll plates by using electric furnaces and high-quality steel scraps but gave up amid flat demand and iron ore price falls. Last July, Dongkuk Steel halved its output of thick plates as demand plunged because of the shipbuilding slump.

Even major makers such as POSCO and Hyundai Steel have effectively cut their output since last year, by increasing the portion of plates that take longer to produce but create higher added value.

According to officials, the production and exports of steel companies in the complex have been on a sharp decline. Last December, output and overseas shipments stood at 972.2 billion won ($787.2 million) and $216.6 million, down 32 percent and 44 percent, respectively, from the same month of 2014. Production and exports in January were 913.5 billion won and $200.8 million.

The situation is little different with display makers, which have led global markets thanks to aggressive investment in the mid-2000s. The average supply price of liquid crystal displays (LCD) has nearly halved over the past year, similar to production costs.

"There are heaps of inventories carried over from last year but we can see few signs of demand picking up this year," said an industry official. "Not a few makers are seriously considering curtailing their capacity utilization."

According to IHS, a market researcher, the shipment of displays for TVs and smartphones in the first quarter is expected to stop at 196 million units, down 8 percent from a year ago, recording the first year-to-year decline in the first-quarter comparison since 2009.

Nor is the semiconductor sector, one of Korea's industrial lifelines, free from the oversupply concerns. NAND flash chips, which lead the memory market along with DRAMs, had a sales drop of 2.3 percent in the fourth quarter of last year amid global supply gluts. NAND flash memories are popular among smartphone and tablet PC makers because they can store data when power supply is cut and can be stacked vertically, helping increase memory capacity in a small space.

In the petrochemical industry, businesses have started corporate restructuring. Hanwha Chemical, Korea's largest maker of caustic soda (CA), recently decided to sell its CA and chlorine-producing plant to UNID. Domestic CA supply has reached 2.1 million tons a year, far exceeding the demand of 1.3 million tons, forcing the two rivals to reach a "voluntary traffic control," an industry executive said.

Some market experts cautiously hope the worst may be over, though.

"Because of an earthquake in Taiwan last month, some Taiwanese display makers have suspended operation, helping to ease part of the supply gluts," said a researcher. "Also, demand is beginning to revive for new IT products this year, which could slow down price falls in the second quarter."

The Chinese steel industry has also put a curb on competitive production, beginning with ailing provincial makers. Prices are slowly bottoming out in the order of hot-rolled plates, cold-rolled plates and thick plates. "The Chinese authorities are saying they will cut production by 30-40 percent this year," an industry official said. "We will be able to breathe ease if only they reduce output by just 2 percent."